Voltage in the wind
© Rolls-Royce
November 2021

Voltage in the wind

By Volker Paulun
The “Spirit of Innovation” propeller-powered aircraft has set a new speed record for electric vehicles of 555.9 km/h (345.4 mph). The companies involved in the project are planning to use this high-powered plane to demonstrate the potential of vertical urban electric mobility and of hybrid-electric commuter aircraft for short-haul flights.

The “Spirit of Innovation” measuring a length of around 7 meters (23 feet) is propelled by a 400-kW electric motor and the most power-dense propulsion battery pack ever assembled in aerospace, according to ACCEL (Accelerating the Electrification of Flight), the project’s development partnership. The development project has also incorporated know-how from Formula E, including the same 750-volt on-board voltage, among other things.

  • The “Spirit of Innovation” has set the following records(subject to confirmation ...
    The “Spirit of Innovation” has set the following records
    (subject to confirmation by the Fédération Aéronautique Internationale) © Rolls-Royce
  • 555.9 km/h (345.4 mph) top speed on a distance of 3 kilometers (1.9 miles), surp ...
    555.9 km/h (345.4 mph) top speed on a distance of 3 kilometers (1.9 miles), surpassing the record from 2017 by 213.04 km/h (132 mph) © Rolls-Royce
  • 532.1 km/h (330 mph) on a distance of 15 kilometers (9.3 miles), surpassing the ...
    532.1 km/h (330 mph) on a distance of 15 kilometers (9.3 miles), surpassing the previous record by 292.8 km/h (182 mph) © Rolls-Royce
  • The “Spirit of Innovation” even achieved a peak of 623 km/h (387.4 mph)
    The “Spirit of Innovation” even achieved a peak of 623 km/h (387.4 mph) © Rolls-Royce
  • Altitude of 3,000 meters (9,842 feet) reached after 202 seconds – 60 seconds fas ...
    Altitude of 3,000 meters (9,842 feet) reached after 202 seconds – 60 seconds faster than the previous record holder © Rolls-Royce

The powerful battery pack consisting of 6,480 individual cells enables speeds of more than 500 km/h (310 mph) and ranges beyond 160 kilometers (100 miles) to be achieved in the air space. A cork lining ensures stable thermal conditions, making the powertrain package of the record-breaking aircraft suitable for air taxis (eVOTL) as well. “Our next step is to adapt this pioneering technology so it can be applied across the wider aerospace industry to deliver a more sustainable way to fly,” says Stjohn Youngman, Managing Director of Electroflight, one of the ACCEL project partners that include engine specialist Rolls-Royce.

Voltage in the wind
The 400-kW motor causes the propeller to spin at a speed of up to 2,000 rpm© Rolls-Royce

ACCEL names hybrid-electric powertrains that can be used on propeller-powered aircraft of the type currently known, such as the so-called city hopper with 19 and more seats, as examples of potentially related fields of application. In that case, the plane’s propeller can be driven directly by an internal combustion engine, an electric motor or both simultaneously, depending on the flight situation. The objective is to reduce fuel consumption while retaining or even increasing the aircraft’s range.

A complete or at least partial electrification of the powertrain is essential in view of the assumed passenger growth potential, combined with the concurrently required reduction of emissions from aviation. Rolls-Royce expects passenger volumes to increase globally to 6 billion just by the end of the decade. In addition, vertical mobility is playing an increasingly important role in view of the unbroken growth trend in global conurbations. Battery-electric powertrains can score especially in this context, also in terms of noise emissions.